Wholesale Compressed & Folding Mattress | Emergency‑Use Mattress Supplier

Four Types of Folding Mattress and Compressed Mattress

Our portable mattress collection includes foldable options for travel, camping, and temporary accommodation, with lightweight construction for easy transport and storage.

✅ For projects sourcing sleeping bags in volume, explore bulk sleeping bags Emergency Sleeping Bag Selection for Bulk Procurement to compare insulation levels, constructions, and field-use options.

1. Three Fold Mattress (Compressed Relief Mattress)

Lightweight three-fold foam mattress for emergency shelter distribution, disaster relief and temporary accommodation. Folds into three sections for compact storage and fast deployment.

Key Specs:

• Open size: 190 × 70 × 5 cm (standard) / 190 × 80 × 5 cm (wide)
• Folded size: 65 × 70 × 15 cm (standard) / 65 × 80 × 15 cm (wide)
• Weight: 1.8 – 2.5 kg (4 – 5.5 lb)
• Foam density: 25D (regular support)
• Cover material: 600D Oxford cloth with PVC water-resistant coating
• Base layer: PE moisture barrier film
• Folding method: Three-fold (Z-fold)
• Straps: 2 nylon compression straps with buckles
• Weight capacity: Up to 120 kg (265 lb)
• Packing: Vacuum compression bag + export carton
• Carton: approximately 8-12 pcs/ctn (reference only), 70 × 65 × 40 cm, approx 22 kg

Moisture-resistant base layer allows use on tent floors and shelter ground.

2. Moisture Resistant Mattress (Folding Mattress)

Thicker folding mattress with reinforced waterproof cover and heavy-duty moisture barrier base. Designed for direct placement on concrete floors, tent ground, camping sites and damp environments.

Key Specs:

• Open size: 190 × 75 × 8 cm
• Folded size: 65 × 75 × 24 cm
• Weight: 2.8 – 3.5 kg (6 – 7.7 lb)
• Foam density: 30D (medium-firm support)
• Cover material: Water-resistant Oxford cloth
• Base layer: Reinforced PE moisture barrier (thick)
• Folding method: Three-fold (Z-fold)
• Straps: Nylon compression straps + carry handle
• Weight capacity: Up to 150 kg (330 lb)
• Packing: Waterproof storage bag + export carton

Removable zip cover for cleaning. Ideal for camping, outdoor events and long-term shelter use.

3. High Density Foam Mattress (Compressed Mattress)

For premium high-density options, see our high density foam mattress page.

Premium high-density foam mattress with vacuum compression packaging. Offers superior comfort and support for medium to long-term accommodation in dormitories, guest housing and relief camps.

Key Specs:

• Open size: 190 × 80 × 8 cm / 190 × 80 × 10 cm / 190 × 80 × 12 cm
• Compressed size: 40 × 40 × 8 cm (rolled)
• Weight: 3.5 – 5.5 kg (7.7 – 12 lb)
• Foam density: 35D – 45D (firm support)
• Cover material: Poly-cotton / Polyester (removable zip)
• Recovery time: 2 – 8 minutes to full expansion
• Folding method: Rolled + vacuum compressed
• Weight capacity: Up to 180 kg (400 lb)
• Packing: Vacuum sealed bag + export carton

Suitable for institutional buyers requiring durable, comfortable mattresses for long-term use.

4. Thin Budget Mattress (Economy Foam Mattress)

For ultra-thin cost-effective options, see our polyester fiber thin mattress page.

Ultra-thin, lightweight and cost-effective mattress for large-scale distribution in emergency situations, temporary shelters and budget-conscious programs. Easy to stack, transport and deploy.

Key Specs:

• Open size: 190 × 75 × 3 cm / 190 × 75 × 5 cm
• Folded/Stacked size: 95 × 75 × 6 cm (folded) / 190 × 75 × 30 cm (10 pcs stacked)
• Weight: 0.8 – 1.5 kg (1.8 – 3.3 lb)
• Foam density: 20D – 25D (basic support)
• Cover material: Polyester fabric (non-removable, stitched edges)
• Folding method: Two-fold or flat stack
• Weight capacity: Up to 100 kg (220 lb)
• Packing: Compressed bag + export carton (approximately 20-30 pcs/ctn (reference only))

Best choice for high-volume emergency relief orders where cost efficiency is the top priority.

Specification Comparison: Folding Foam Mattress, Dormitory Mattress, Camping Mattress and Roll Up Mattress

Custom mattress size options are available for government procurement and NGO relief programs. This specification guide serves as a mattress thickness guide for buyers evaluating different density and comfort levels.

This specification comparison table summarizes key parameters across all folding andcompressed mattresstypes, including dimensions, thickness, foam density, weight, and typical applications for at-a-glance evaluation.

Parameter

Three-Fold Relief、Moisture-Resistant、Dormitory、High-Density Compressed

Open size：190×70×5 cm、190×75×8 cm、190×80×6 cm、190×90×10 cm

Folded/compressed：65×70×15 cm、65×75×24 cm、65×80×18 cm、Ø25×90 cm (roll)

Weight：1.8–2.5 kg、2.8–3.5 kg、2.2–3.0 kg、4.5–6 kg

Foam density：25D、30D、28D、35D–40D

Thickness：5 cm、8 cm、6 cm、10 cm

Cover：600D Oxford PVC、Waterproof Oxford (zip)、Poly-cotton (zip)、Knit/velvet (zip)

Moisture barrier：PE film、Reinforced PE、Non-slip PVC dots、Integrated foam

Folding method：Three-fold、Three-fold、Three-fold、Roll-compressed

Recovery time：Instant (unfold)、Instant (unfold)、Instant (unfold)、24–48 hours

Weight capacity：120 kg、150 kg、130 kg、150 kg

Pcs/carton：10、8、10、5

Best for：Emergency distribution、Camping / damp floors、Bunk beds / dorms、Long-term premium use

Each column represents a distinct mattress type with verified specifications. Pay special attention to foam density, compressed dimensions, and recovery time, as these parameters directly impact shipping costs and end-user satisfaction.

This specification comparison table serves as a quick reference for procurement officers evaluating different mattress configurations.

Each parameter has been verified against actual production capabilities and industry standards. When comparing options, consider not only initial purchase cost but also total cost of ownership including shipping, storage, maintenance, and replacement frequency over the product lifecycle.

Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

We offer a wide range of standard sizes and accept custom size orders. Below are our most commonly ordered dimensions:

Custom Size Service: All sizes can be customized according to your specific requirements. Minimum order quantity for custom size mattress options may apply. Contact our sales team for custom size quotations.

✅ For government stockpiles, correctional facilities, and military camps, explore emergency blanket bulk Emergency Disaster Relief Blankets For Government Stockpiles, Correctional Facility Blankets & Military Camps – Bulk Wholesale Supply to compare emergency blankets for different bulk-use scenarios.

Wholesale Price Guide by Quantity

Pricing varies based on thickness, density, fabric, size, and order quantity. Below is a general wholesale price reference guide:

Note: Prices are for reference only and subject to change based on raw material costs, custom requirements, and current market conditions. Contact our sales team for an accurate quotation based on your specific order details. All prices are EXW or FOB basis, shipping costs not included.

30-Second Quick Selection Guide for Bulk Emergency Mattresses and Wholesale Mattresses

Mattress for NGO procurement programs requires flexible delivery schedules, multi-country distribution support, and compliance with international aid organization quality standards. Our bulk packaging and vacuum compression improve shipping costs for humanitarian relief operations.

Cheap folding mattress options meet budget constraints without compromising basic quality. Emergency mattress supplier capabilities include rapid response for disaster relief and humanitarian aid programs.

Answer three questions to identify the right mattress type: primary use case, required thickness, and storage constraints. This quick guide helps procurement officers narrow down options in under a minute.

First, determine the primary application—emergency shelter, dormitory, camping, or medical use. Second, select thickness based on expected duration of use and user comfort requirements. Third, confirm storage space availability to choose between folding and fully compressed configurations.

Start by identifying the primary use case: emergency shelter requires economy and rapid deployment, dormitory use demands durability and comfort, camping applications prioritize lightweight portability, and medical facilities need high-density support and easy cleaning.

Next, determine thickness requirements based on expected usage duration—short-term emergency use typically requires 5-8cm, regular dormitory use needs 8-12cm, and long-term medical or permanent housing requires 12-15cm. Finally, evaluate storage constraints: facilities with limited storage prefer fully compressed vacuum-packed models, while those with warehouse space can stock pre-expanded folding mattresses for immediate deployment.

Six Scenario Guides for Emergency Mattress and Dormitory Mattress

Six typical deployment scenarios with specific mattress recommendations. Each scenario has different requirements for thickness, durability, cleaning, and packaging.

1. Emergency Shelter & Disaster Relief

For fast-deployment compressed solutions, see our emergency relief compressed mattress page.

Recommended: Three-fold compressed relief mattress + High-density compressed mattress

Key Specs: Size 190×80cm | Thickness 5-8cm | Color Orange/Blue | Fabric PE moisture barrier

• Fast deploy: Lightweight, ready to use in 2 minutes
• Low cost: Ideal for mass distribution
• Space saving: Vacuum compressed, 80% less container space
• Custom labels: Aid organisation branding available

2. Military Barracks & Field Camps

For military-specific folding solutions, see our page.

Recommended: Dormitory folding mattress + Moisture-resistant folding mattress

Key Specs: Size 190×75cm | Thickness 8cm | Color Olive green/Navy | Fabric Poly-cotton

• Standard fit: Fits military bunk beds and camp cots
• Durable: Withstands frequent rotation
• Moisture proof: Reinforced base for field tents
• Institutional colors: Olive green, navy blue available

3. Police Housing & Training Centres

Recommended: Dormitory folding mattress

Key Specs: Size 190×80cm | Thickness 5-8cm | Color Navy blue/Dark grey | Fabric Poly-cotton with zip cover

• Perfect fit: Police academy bunk beds
• Washable: Removable zip cover for regular cleaning
• Non-slip: Stays in place on metal bed frames
• Compact storage: Folds small for room turnover

✅ For temporary-accommodation projects requiring portable beds, visit camp beds wholesale Emergency Folding Beds for Temporary Accommodation Procurement to review bulk procurement, transport, and rapid-deployment options for folding beds.

4. Industrial & Mining Camp Housing [NEW]

Oil field camps, mining sites and remote construction projects require durable, moisture-resistant bedding that withstands high-turnover worker use. These industrial settings share similar needs with police housing but have additional demands for heavy-duty construction and site-specific durability.

Recommended: Heavy-duty folding mattress with reinforced Oxford cloth cover

Key Specs: Size 190×80cm | Thickness 5-8cm | Color Navy blue/Olive green/Dark grey | Fabric 600D Oxford cloth with PVC coating

Perfect fit: Container dorms, prefab housing and temporary site accommodation

Easy to clean: Wipeable PVC-coated surface handles dusty site conditions

Compact storage: Folds small for storage between project phases

Moisture-resistant base: PE barrier film allows direct placement on concrete or tent floors

School Dormitories & Guest Housing

For student dormitory solutions, see our page.

Recommended: Thin foam mattress (budget) + Medium-density foam mattress (standard)

Key Specs: Size 190×80cm | Thickness 3-5cm | Color Navy/Grey/Beige | Fabric Polyester

• Space saving: Stacks efficiently for storage
• Student proof: Durable cover for daily use
• Easy clean: Removable covers available
• Budget friendly: Low cost for bulk orders

5. Field Hospitals & Medical Facilities

For medical-grade waterproof solutions, see our page.

Recommended: Waterproof PU/PVC mattress (medical grade) + Medium-density foam mattress

Key Specs: Size 190×80cm | Thickness 5-8cm | Color White/Blue | Fabric PU/PVC waterproof

• Infection control: Wipe clean with hospital disinfectants
• Antimicrobial: Reduces cross-contamination risk
• Patient comfort: Medium firmness for extended use
• Fast turnover: Easy to clean between patients

6. NGO Procurement & International Aid

For budget long-term shelter solutions, see our refugee camp budget mattress page.

Recommended: Three-fold compressed mattress (bulk relief) + Budget foam mattress (long-term camps)

Key Specs: Size 190×75-80cm | Thickness 3-8cm | Color Custom | Fabric Polyester/PE

• Flexible delivery: Multi-country distribution support
• Quality compliant: Meets international aid standards
• Cost efficient: Bulk pricing for large orders
• Fast deployment: Ready to ship worldwide

Contact our team for specific recommendations based on your requirements and budget.

Foam Density Guide for Compressed Foam Mattress and Folding Mattress

Foam mattress factory quality standards ensure consistent density across production batches. High-density configurations provide superior support for long-term use in institutional settings.

Memory foam mattress options offer enhanced pressure relief for medical facilities and long-term use, while waterproof mattress covers protect against spills and contamination in high-traffic environments.

Foam density directly impacts comfort, durability, and support. This guide explains density ranges from 25D to 45D, firmness levels, and how to match density to specific user populations and usage scenarios.

Density

Firmness、Thickness options、top for、Expected lifespan

25D：Soft-medium、5 cm、Emergency use, short-term, children、1–2 years

28D：Medium、6 cm、Daily dormitory use, teenagers、2–3 years

30D：Medium-firm、8 cm、Camping, outdoor, adult daily use、3–4 years

35D–40D：Firm, high-resilience、10–12 cm、Long-term accommodation, adults, medical、4–6 years

Higher density foam provides better support, slower sagging and longer lifespan. For institutional buyers purchasing for multi-year use, 30D and above is recommended. 25D is suitable for emergency distribution where cost efficiency and lightweight transport are priorities.

Lower density foams (25D-30D) provide lightweight economy for short-term emergency use, medium density (35D) balances comfort and durability for dormitory and regular use, while high density (40D-45D) offers maximum support for medical and long-term applications.

Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

Regional Recommendations by Economic Level

Different regions have different budget levels and requirements. Below are our recommendations based on destination region economic conditions:

Note: These are general recommendations. Specific requirements may vary based on client budget, local regulations, and intended use. Contact our export team for customized regional recommendations.

Thickness Selection Guide by Application

Choosing the right thickness is critical for both comfort and safety. Below is a detailed guide to help you select the appropriate thickness for different applications:

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Thickness Technical Specifications

Compression Ratio: All foam mattresses can be vacuum compressed at a 3:1 to 4:1 ratio, reducing shipping volume by 67-75%. Compressed mattresses recover to full thickness within <3 seconds after opening.

Quality Standard: Thickness tolerance complies with GB/T 10802-2006 (China national standard for flexible polyurethane foam for bedding). Recovery time tested per ASTM D3574 (Standard Test Methods for Flexible Cellular Materials - Slab, Bonded, and Molded Urethane Foams).

Important Safety Note for Bunk Beds: For upper bunk beds in schools and dormitories, we recommend 5cm as the maximum thickness. Thicker mattresses (8cm+) can compress the safety guardrail height and increase fall risk. Always verify local safety regulations for bunk bed mattress thickness.

Density Selection by User Weight and Application

Foam density directly affects firmness, support, and durability. Select the appropriate density based on user weight and application:

Density	Firmness	Suitable User Weight	Best For	Durability
25D	Soft	Under 50kg	Children, light users, temporary use, cheap foam mattress bulk budget options	2-3 years
30D	Medium-Soft	50-65kg	Students, average weight users, school dormitories	3-4 years
35D	Medium	65-80kg	Most users, military barracks, institutional use, recommended all-around	4-5 years
40D	Medium-Firm	80-95kg	Heavier users, long-term use, high durability requirements	5-6 years
45D	Firm	Over 95kg	Heavy users, premium facilities, maximum support and durability	6-8 years

Technical Parameters by Density Grade

Density Definition: Foam density is measured in kg/m³ (kilograms per cubic meter). Higher density means more foam material per unit volume, resulting in better support, durability, and resistance to sagging.

Testing Standards: All foam density specifications are tested according to ISO 2439 (flexible cellular polymeric materials - determination of hardness by indentation technique) and GB/T 10807 (China national standard for soft foam polymer materials hardness testing).

Recommendation: For most institutional and emergency relief applications, 30D-35D is the recommended all-around density, offering the best balance of comfort, support, and cost-effectiveness.

Fabric Material Guide: 4 Cover Options for Emergency Foam Mattresses

Choosing the right fabric cover is just as important as choosing the right foam density. The cover material directly affects comfort, breathability, waterproofing, durability, and maintenance. Below we compare four common fabric options for emergency and institutional foam mattresses, helping you select the best material for your specific application.

1. Polyester Fabric (Standard Synthetic)

Material Composition: 100% polyester fiber (synthetic chemical fiber)

Texture & Feel: Smooth, slightly firm, uniform surface

Breathability: Moderate (2/5) - synthetic fibers have limited air circulation

Water Resistance: Good (3/5) - naturally water-repellent, dries quickly

Durability: Excellent (4/5) - resistant to wear, tearing, and deformation

Maintenance: Easy to clean, machine washable, quick drying

Best For: Schools, emergency disaster relief, bulk stockpiling, temporary shelters, high-turnover low-budget environments

Price Level: Lowest - most cost-effective option for large quantity orders

Key Advantage: Maximum durability at minimum cost, ideal for schools and emergency relief procurement where budget is the primary concern and large quantities are needed

2. Pure Cotton Fabric (Natural Comfort)

Material Composition: 100% natural cotton fiber

Texture & Feel: Soft, skin-friendly, breathable, natural texture

Breathability: Excellent (5/5) - natural fibers allow maximum air circulation

Water Resistance: Poor (1/5) - absorbs water quickly, takes long to dry

Durability: Good (3/5) - comfortable but may shrink or wear with frequent washing

Maintenance: Machine washable, may shrink slightly, needs regular airing

Best For: Military barracks, police dormitories, armed forces facilities, long-term institutional use where comfort is prioritized

Price Level: Medium - higher than polyester due to natural material cost

Key Advantage: Superior comfort and breathability for military and police personnel who require quality rest during extended service periods

3. Polyester-Cotton Blend (Versatile All-Rounder)

Material Composition: Typically 65% polyester + 35% cotton blend (or 50/50 blend)

Texture & Feel: Soft but structured, balances comfort and durability

Breathability: Very Good (4/5) - cotton provides breathability, polyester adds structure

Water Resistance: Moderate (2/5) - better than pure cotton, worse than polyester

Durability: Excellent (4/5) - combines polyester durability with cotton comfort

Maintenance: Easy to clean, minimal shrinkage, machine washable

Best For: Schools, military facilities, hospitals, multi-purpose dormitories, medium-term use, versatile institutional settings requiring balance of comfort and durability

Price Level: Medium-Low - better value than pure cotton, slightly more than polyester

Key Advantage: The best balance of comfort, durability, and cost - suitable for schools, military, and hospitals where neither extreme budget nor extreme comfort is the sole priority

4. PU/PVC Waterproof Leather (Medical Grade)

Overview: Printed fabric offers a checkered or grid pattern design, adding visual variety beyond solid colors. The pattern is printed directly onto the polyester base fabric using eco-friendly, water-based inks that are safe for skin contact and resistant to fading. This option is popular for facilities that want to distinguish different zones, departments, or usage areas through visual coding.

Key Features:

- Pattern options: Classic checkered (gingham), grid lines, diamond pattern, or custom institutional patterns

- Color combinations: Navy/white, green/white, blue/white, grey/white, or custom color pairs

- Base fabric: 180-220 g/m² polyester (same as standard polyester fabric)

- Printing method: Eco-friendly water-based pigment printing, OEKO-TEX certified inks

- Pattern durability: Resistant to washing, rubbing, and light exposure (Grade 4 color fastness)

- Customization: Minimum order for custom patterns: 500 units; standard checkered patterns available from 100 units

Recommended Applications:

- Student dormitories (different patterns for different buildings/floors)

- Hospital wards (color-coded departments: emergency, general ward, isolation)

- Military barracks (unit identification through pattern coding)

- Emergency shelters (quick visual zone allocation for family/individual areas)

- Hotels and hostels (branded patterns matching interior design)

Price Position: Approximately 10-15% higher than standard solid polyester fabric due to printing process and setup costs. Cost-effective for orders above 500 units where setup cost is amortized.

Care Instructions: Machine washable at 40°C, do not bleach, tumble dry low. Pattern remains intact after 50+ wash cycles. Avoid harsh chemical cleaners that may affect print longevity.

Material Composition: PU (Polyurethane) or PVC (Polyvinyl Chloride) artificial leather, waterproof coating

Texture & Feel: Smooth, slightly glossy, leather-like surface, easy to wipe

Breathability: Poor (1/5) - waterproof coating prevents air circulation

Water Resistance: Excellent (5/5) - completely waterproof, liquid cannot penetrate

Durability: Excellent (5/5) - resistant to stains, tears, chemicals, and repeated cleaning

Maintenance: Wipe clean with disinfectant, no washing needed, ideal for medical environments

Best For: Hospitals, clinics, medical facilities, emergency rooms, high-hygiene environments, areas prone to spills or contamination requiring waterproof protection

Price Level: Medium-High - higher cost due to waterproof coating and medical-grade quality

Key Advantage: Complete waterproof protection and hospital-grade hygiene - essential for medical settings where infection control and easy disinfection are critical requirements

Fabric Material Comparison Table

Technical Specifications & Performance Standards

All fabric options meet industry quality standards. Below are additional technical parameters and special performance features for each material type, helping you make informed decisions based on specific application requirements.

Fabric Weight (GSM): Polyester 180-250 g/m² | Pure Cotton 150-200 g/m² | Poly-Cotton Blend 160-220 g/m² | PU/PVC Leather 280-350 g/m²

Color Fastness Rating: All fabrics achieve Grade 3-4 (washing, rubbing, and sunlight resistance) per ISO 105 standards

Pilling Resistance: Grade 3-4 per GB/T 4802.2 / ISO 12945-2 standards

Tear Strength: ≥ 15N (warp) / ≥ 12N (weft) per ASTM D2261 standards

Special Performance Options

Flame Retardant Treatment: Available for military, police, and firefighter applications. Essential for personnel working near fire hazards or in high-risk environments.

Antistatic Treatment: Available for hospital, electronics factory, and cleanroom environments. Prevents static electricity buildup, protecting sensitive equipment and ensuring safety in explosive environments.

Antibacterial & Anti-mite Treatment: Available for hospital, long-term care, and extended stay facilities. Inhibits bacterial growth and dust mite proliferation, promoting hygienic sleeping environments.

Eco-friendly Certifications: OEKO-TEX Standard 100 certified, REACH compliant, free from harmful substances. Suitable for institutions requiring environmental and health safety certifications.

Real-World Application Cases

Polyester Fabric Case: Provincial Emergency Management Department bulk procurement of 5,000 units for school disaster relief stockpiling - selected for lowest cost and maximum durability in high-turnover temporary storage.

Pure Cotton Fabric Case: Armed Police Force barracks unified procurement of 2,000 units for personnel dormitories - selected for superior comfort and breathability during extended service periods.

Poly-Cotton Blend Case: Fire Rescue Brigade dormitory configuration of 800 units - selected for balanced comfort and durability, suitable for shift-based personnel requiring quality rest between deployments.

PU/PVC Waterproof Case: Tier-3 General Hospital emergency room bulk configuration of 1,500 units - selected for complete waterproof protection and hospital-grade hygiene, enabling rapid disinfection between patient uses.

Fabric Technical Specifications

Testing Standards: Fabric weight tested per ASTM D3776; tear strength per ASTM D1424; color fastness per ISO 105-B02 (light), ISO 105-C06 (washing), and ISO 105-X12 (rubbing). Waterproof fabrics tested per AATCC 22 (spray test) and AATCC 35 (rain test).

Safety Standards: All fabrics comply with OEKO-TEX Standard 100 Class II (products with direct skin contact), GB 18401-2010 Category B (direct contact skin textiles), and REACH regulation (EC) No 1907/2006 for restricted substances.

How to Choose the Right Fabric for Your Order

For emergency disaster relief and school stockpiling: Choose polyester fabric - maximum durability at lowest cost, suitable for high-turnover temporary use and large quantity school procurement.

For military and police barracks: Choose pure cotton fabric - superior breathability and comfort for extended daily use by service personnel.

For hospitals and medical facilities: Choose PU/PVC waterproof leather or poly-cotton blend - complete waterproof protection, easy disinfection, hospital-grade hygiene.

For schools, military, and hospital multi-purpose use: Choose poly-cotton blend - the best all-around balance of comfort, durability, and cost.

All four fabric options are available for custom OEM orders. We can also provide fabric samples for quality verification before placing bulk orders. Contact our team to discuss your specific fabric requirements and receive a customized quotation.

Folding Foam Mattress vs Inflatable Mattress vs Regular Mattress for Refugee Camp Mattress

Folding foam mattresses combine the portability of inflatable mattresses with the durability and comfort of foam. No pump required, no puncture risk, and unfold ready to use in seconds. For institutional and emergency buyers, folding foam mattresses offer the lowest total cost of ownership.

When evaluating folding foam mattress against inflatable alternatives, consider the total cost of ownership.

Foam mattresses require no pump, maintain consistent comfort over thousands of uses, and are not susceptible to punctures or air leaks. Inflatable mattresses are lighter when deflated but require inflation time and have higher failure rates in field conditions.

Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

Compressed Mattress Recovery, Mattress Compression Shipping and Unpacking Guide

Mattress vacuum packing technology reduces shipping volume by up to significant, significantly lowering logistics costs for bulk orders. Proper recovery procedures ensure mattresses reach full performance after decompression.

compressed mattresses require proper recovery time after unpacking. This section explains expansion timelines, factors affecting recovery, and top practices for ensuring full performance before first use.

After opening compressed packaging, allow 24-48 hours for full expansion. Factors affecting recovery include ambient temperature, foam density, and compression duration. Cold temperatures may extend recovery time. Gentle patting and airing can accelerate the process.

After opening vacuum-sealed packaging, place the mattress on a flat surface in a well-ventilated area at room temperature (18-25°C). Most models achieve 80% expansion within 4-6 hours and full expansion within 24-48 hours.

Recovery time varies by foam density: 25D economy models expand faster (12-24 hours), while 40D+ high-density models require longer (48-72 hours). Cold temperatures below 15°C significantly slow recovery—allow additional time or use gentle warming.

Gently pat and massage the foam surface to accelerate expansion. Avoid placing heavy objects on the mattress during recovery. Once fully expanded, air out for 2-4 hours before first use to dissipate any residual packaging odor. Proper recovery ensures the mattress reaches its rated thickness, density, and comfort specifications.

Typical Order Configuration for Bulk Folding Mattress Orders

Compressed mattress bulk orders benefit from reduced shipping costs due to vacuum packing, with typical container loading of efficient loading per 40ft container depending on thickness and size specifications.

A typical 500-unit order configuration balances economy and comfort, with 60% standard folding models, 25% compressed roll-up options, and 15% high-density medical-grade mattresses.

This reference configuration shows a typical bulk order setup for a 500-person emergency response program, including mattress type mix, size distribution, and accessory combinations to guide procurement planning.

Product

Quantity、Cartons、Total weight、Total volume、Notes

Three-fold relief (190×70×5cm)：300 pcs、30 ctns、~660 kg、~5.5 m³、Main distribution stock

Moisture-resistant (190×75×8cm)：100 pcs、13 ctns、~340 kg、~3.2 m³、Floor-level / tent areas

Dormitory (190×80×6cm)：100 pcs、10 ctns、~250 kg、~2.3 m³、Bed frame / bunk areas

High-density compressed (190×90×10cm)：25 pcs、5 ctns、~140 kg、~0.7 m³、Premium / medical section

Total (incl 5% spare)：525 pcs、~58 ctns、~1,390 kg、~11.7 m³、approximately 30-50% of a standard 20ft container (varies by thickness)

project timeline: standard models 7–15 working days; custom LOGO, colour or packaging 15–25 working days.

All project timelines subject to final contract confirmation and current production schedule. Mixed orders combining different mattress types and other emergency supplies can be consolidated into one shipment.

A standard 500-unit emergency order typically includes 60% singlefolding mattresses, 25% compressed roll-up mattresses, and 15% high-density medical mattresses. Size distribution follows significant single, 20% twin, and 10% extra-long for taller users.

Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

Mining & Construction Site Worker Dormitory Configuration

Order example: 500 units for a remote mining camp

• Product: Heavy-duty three-fold mattress with Oxford cloth cover
• Size: 190×80×5cm (standard) / 190×80×8cm (premium)
• Color: Navy blue / Olive green / Dark grey (mixed)
• Fabric: 600D Oxford cloth with PVC water-resistant coating
• Base layer: Reinforced PE moisture barrier film
• Packing: Vacuum compression bag + export carton (8-10 pcs/ctn)
• Optional: Custom logo printing, carry handles, extra compression straps
• Lead time: 15-25 days for 500 units (reference only, subject to contract)

Ideal for container dorms, prefab housing and temporary site accommodation. Moisture-resistant base allows direct placement on concrete or tent floors.

Custom Options for OEM Mattresses and Private Label Mattresses

Custom mattress size modifications include length adjustments for taller users, width variations for different bed frames, and thickness options ranging from 5cm economy to 15cm premium models.

Custom mattress configurations include logo printing, size modifications, thickness adjustments, and packaging options to meet specific organizational requirements.

Custom mattress options extend beyond size and thickness modifications. We support private label packaging with your organization logo, custom fabric colors matching brand standards, embroidered or printed identification labels, and specialized configurations for unique requirements. Our team provides digital proofs before production.

• LOGO printing:Silk-screen print or heat-transfer on cover corner. Send authorised vector artwork. Available on all cover types.
• Cover colours:Standard: blue, grey, green, navy, olive, black. Custom colours available for orders above standard quantities.
• Size customisation:Custom open dimensions to fit specific bed frames, cots or shelter layouts. Minimum quantity applies for non-standard sizes.
• Cover material upgrade:Upgrade from standard Oxford to waterproof vinyl, fire-retardant fabric, or medical-grade antimicrobial cover.
• Label and tag:Custom woven labels, hang tags, care instruction labels in required languages.
• Packaging customisation:Custom printed vacuum bags, carry bags with LOGO, carton marks with project codes, barcode labels.
• Foam density customisation:20D to 45D foam available for specific firmness requirements.

Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

Packing for Bulk Mattresses and Mattress Compression Shipping

Mattress vacuum packing specifications include compression ratio, carton dimensions, weight per carton, and pallet stacking configurations improved for container loading efficiency.

Mattress packing specifications include vacuum compression, carton labeling with lot numbers, and palletization improved for container loading and warehouse storage.

Bulk mattress packing is improved for both container efficiency and product protection. Each mattress is individually vacuum compressed to reduce volume by 60-70%, then placed in labeled cartons with lot numbers for traceability. Cartons are palletized using interlocking stacking patterns that withstand ocean freight conditions.

• Three-fold relief:Each mattress in vacuum compression bag, 10 pcs per 5-ply export carton (70×65×40 cm, ~22 kg).
• Moisture-resistant:Each mattress in waterproof storage bag with carry handle, 8 pcs per carton (75×65×50 cm, ~26 kg).
• Dormitory:Each mattress in compression bag, 10 pcs per carton (80×65×45 cm, ~25 kg).
• High-density compressed:Each mattress roll-vacuum sealed in thick PA+PE bag (0.10mm), 5 rolls per carton (90×25×25 cm, ~28 kg).
• General:5-ply corrugated export cartons, reinforced edge protection, carton marks with product name, quantity, gross/net weight, dimensions, batch number and destination. Palletisation available (standard 120×100 cm pallets, stretch-wrapped with corner protectors).
• Documents:Commercial invoice, packing list, certificate of origin, material test reports, user manual (printed + digital), care instruction labels.

Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

Delivery & Logistics Information

Production Lead Time:

- In-stock items: 3-7 working days

- Custom orders (logo/size/color): 15-25 working days

- Large quantity orders (5000+ pcs): 25-35 working days

Shipping Methods:

- Sea freight (most economical for large orders, 25-40 days)

- Air freight (faster, 5-10 days, higher cost)

- Express delivery (DHL/FedEx/UPS, 3-7 days, for samples or small orders)

Loading Capacity Reference:

- 20ft container: approximately 2000-3000 pcs (5cm vacuum compressed)

- 40ft container: approximately 5000-8000 pcs (5cm vacuum compressed)

- Actual loading varies by thickness, size, and packaging method

Port of Loading: Shenzhen / Guangzhou / Shanghai, China

Trade Terms: EXW, FOB, CIF, DDP available

Production facility Quality Inspection from China Mattress supplier and Supplier

Our production facility has supplied large quantities to emergency response programs across multiple countries.

Annual production capacity exceeds high-volume capacity, with average order fulfillment time of efficient timelines for standard configurations. Client references include international humanitarian organizations, government procurement agencies, and educational institutions across Africa, Southeast Asia, and the Middle East.

1. Raw Material InspectionFoam blocks checked for density (±2D tolerance), thickness (±5mm), cell structure and recovery rate.

Cover fabric checked for weight, colour fastness and tear strength. Vacuum bags checked for seal integrity.Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

2. Production InspectionFoam cutting dimensions verified. Cover sewing checked for stitch density (≥8 stitches/cm), zipper function and seam strength. Fold lines pre-scored for clean three-fold. Straps and buckles tested for closure.

3. Functional TestingEach mattress unfolded and folded 3 times to check fold line integrity.

Cover zip opened and closed 5 times. Vacuum compression tested: compressed for 24 hours, then opened and measured for thickness recovery (≥90% within 2h, ≥98% within 48h).Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

4. Size and Weight CheckEvery 50th mattress measured for open length, width, thickness (±5mm) and weight (±100g).

Folded/compressed dimensions verified against carton specification. Batch records kept for traceability.Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

5. Packaging InspectionVacuum bag seal checked (no air leakage). Carton quantity, labels and marks verified. Carton drop test from 60cm on each corner and edge. Pallet wrapping and corner protection checked.

6. Pre-Shipment AuditFinal review of commercial invoice, packing list, certificates and test reports. Random carton opening inspection (AQL 2.5 standard).

Container loading supervision available upon request. All documents verified before release.Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

Certifications for Wholesale Mattresses and Emergency Mattress from China Mattress Supplier

Quality compressed mattress products undergo third-party testing for foam density, fabric durability, fire resistance, and chemical safety to meet international procurement standards.

• Flame retardant:CA117 (), BS7177 (British), GB8410 (China). Available on selected cover materials. Specify required standard when ordering.
• Foam safety:CertiPUR-US certified foam option (low VOC, no ozone depleters, no heavy metals, no formaldehyde).
• Textile safety:OEKO-TEX Standard 100 certified cover fabric option (tested for harmful substances).
• Quality management:ISO 9001 production facility quality management system.
• Environmental:Foam can be recycled. Packaging materials (carton, vacuum bag) recyclable where facilities exist.

Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

We can help arrange third-party test reports based on your project requirements. Certification scope varies by product type, cover material and destination market. Specific certificate numbers and test reports provided with formal quotation.

Wholesale mattress certifications cover material safety, fire resistance, and manufacturing quality standards. Our products comply with international flammability requirements and use foam formulations free from restricted substances. Test reports are available upon request for specific standards relevant to your destination market.

Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints. Market-specific certifications (EN 11612, Cal TB117, BS 5852, ISO 14001) are available upon request with corresponding testing fees and lead time extensions. Please contact our sales team for certification-specific quotations.

Global Export & International Certifications

As a China-based mattress factory and manufacturer with over 15 years of export experience, we supply wholesale folding mattresses and compressed foam mattresses to customers worldwide. Our products are exported to Southeast Asia, Middle East, Africa, Europe, and Americas, serving government emergency departments, international humanitarian organizations, schools, hospitals, and military facilities.

International Certifications:

- CE certified (European Union conformity)

- ISO 9001 certified quality management system

- OEKO-TEX Standard 100 certified fabrics

- REACH compliant (EU chemical regulation)

- Fire retardant treatment available (EN 11612, GB 8965)

Export Logistics:

- Port of loading: Shenzhen / Guangzhou / Shanghai, China

- FOB, CIF, EXW, DDP trade terms available

- Sea freight, air freight, and express delivery options

- 20ft container: approximately 2,000-3,000 units (5cm vacuum compressed)

- 40ft container: approximately 5,000-8,000 units (5cm vacuum compressed)

- International shipping coordination and documentation support

Contact our export sales team for a customized quotation based on your destination country and specific requirements.

As a trusted mattress exporter from China, we provide worldwide shipping and export to worldwide destinations including Africa, Middle East, Southeast Asia, Europe, and Americas. Our made in China wholesale mattresses are known for reliable quality and competitive pricing. We support FOB Shenzhen, FOB Guangzhou, FOB Shanghai, CIF, EXW, and DDP trade terms to accommodate diverse international buyer requirements.

Our China factory and mattress manufacturer China capabilities ensure consistent production quality and timely delivery for bulk orders. As a wholesale china mattress supplier, we understand the importance of competitive pricing and reliable supply chains for international distributors, government procurement agencies, and humanitarian organizations worldwide.

• We proudly export to worldwide destinations with worldwide shipping capabilities. Our key export markets include export to Africa
• export to Middle East
• export to Southeast Asia
• export to Europe
• and export to Americas. As a China factory and China manufacturer
• our wholesale China and made in China products meet international quality standards. We offer flexible FOB Shenzhen
• and FOB Shanghai terms for global buyer

Care, Maintenance and Storage for Compressed Foam Mattress and Folding Mattress

Proper care extends folding mattress service life and maintains hygiene standards in high-occupancy environments.

Lightweight mattress designs require special care during cleaning and storage to maintain structural integrity and extend service life in high-turnover environments.

Regular mattress maintenance extends service life and maintains hygiene standards, including cleaning protocols, rotation schedules, and storage recommendations for compressed inventory.

• Daily care:Wipe cover with damp cloth. For removable zip covers, machine wash cold (30°C), gentle cycle, air dry. Do not bleach. Do not iron.
• Foam cleaning:Spot clean foam with mild detergent and damp cloth. Do not submerge foam in water. Allow to air dry completely before covering.
• Storage:Store in cool, dry, ventilated area away from direct sunlight and heat sources. Three-fold mattresses: fold and secure with straps. High-density compressed: can be stored in vacuum bag for up to 6 months; open and air out every 3 months for top foam recovery.
• Rotation:For daily-use dormitory mattresses, rotate head-to-foot every 3 months for even wear.
• Replacement:Replace mattress when foam shows permanent indentation greater than 3cm, cover has irreparable tears, or foam develops cracks. Expected lifespan: 1–6 years depending on density and usage.
• Moisture warning:Do not store foam mattresses while damp. Ensure completely dry before folding and storage to prevent mould and odour.

Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

Related Products: Bulk Emergency Mattresses, Disaster Relief Mattress and Camping Mattress

Guest mattress options complement our main product line, including roll-away beds, mattress protectors, and pillow inserts for complete bedding solution procurement.

In addition to folding andcompressed mattresses, our wholesale range includes complementary bedding products such as pillows, blankets, and mattress covers to support complete emergency bedding procurement.

Complementary products include waterproof mattress protectors, cotton pillow inserts, emergency blankets, and disposable bedding kits. Sourcing these alongside mattresses simplifies logistics and ensures compatibility across all bedding components.

Related products in our emergency bedding range include complementary items that simplify procurement. Waterproof mattress protectors extend mattress life in high-turnover environments. Cotton and polyester pillow inserts match our mattress sizes for complete bedding kits. Emergency blankets provide additional layers for cold climate deployments.

• Emergency Folding Beds— Portable steel-frame folding beds for shelters and dormitories
• Emergency Sleeping Bags— Envelope, mummy and double-wide sleeping bags
• Relief Blankets— Fleece, raschel, wool-blend and recycled rPET blankets
• Emergency Bedding Sets— Sheet, duvet cover and pillowcase sets for institutional use
• Disaster Shelter Tents— Relief tents, field hospitals and shelter systems
• Emergency Survival Kits— Backpacks with first aid, tools and survival supplies

Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

Customer Cases & Procurement Examples

Case 1: Southeast Asia Government Emergency Procurement

Product: 5cm foam mattresses (30D, polyester fabric, navy blue)

Quantity: 8,000 units

Destination: Southeast Asia national emergency management agency

Purpose: Typhoon and flood disaster relief stockpiling

Result: Delivered within 30 days, passed local quality inspection, repeat customer for 2 consecutive years. CE and ISO certified products accepted without additional testing.

Case 2: Middle East International Humanitarian Aid

Product: 5cm foam mattresses (35D, fire retardant polyester fabric, army green)

Quantity: 15,000 units

Destination: Middle East refugee camps (international humanitarian organization procurement)

Purpose: Temporary refugee settlement

Result: Meets international fire retardant standards (EN 11612), vacuum compressed packaging saves 60% ocean freight cost. Delivered to port within 25 days.

Case 3: Africa School Education Project

Product: Thin polyester fiber mattresses (1.5cm) + 3cm foam mattresses (budget-friendly option)

Quantity: 10,000 units

Destination: Africa international aid school project

Purpose: Student dormitory configuration for rural schools

Result: Recommended budget-friendly polyester fiber mattresses based on client's limited budget. Custom school logo printing available. Sea freight 40 days delivery, suitable for tropical climate with breathable fabric.

Case 4: Europe Hospital Medical Configuration

Product: 8cm foam mattresses (40D, PU/PVC waterproof antibacterial fabric, light blue)

Quantity: 3,000 units

Destination: European medical group hospital chain

Purpose: Emergency room and ward mattress replacement

Result: Meets EU medical grade standards, CE certified, REACH compliant, OEKO-TEX Standard 100 certified fabric. Waterproof and antibacterial for easy disinfection, reducing cross-infection risk.

Sample Policy

Sample Availability: Yes, we provide samples for quality evaluation before bulk orders.

Sample Types:

- Standard samples: Available in common sizes and specifications

- Custom samples: Available with your logo, custom size, or specific requirements

Sample Cost:

- Standard samples: Sample fee refundable upon bulk order confirmation

- Custom samples: Sample fee applies, partially refundable for large orders

Sample Delivery Time:

- In-stock samples: 3-5 working days

- Custom samples: 7-15 working days

Sample Shipping: Express delivery (DHL/FedEx/UPS), shipping cost to be confirmed based on destination

Contact our sales team to request samples and discuss sample requirements.

Return & Warranty Policy

Quality Warranty: All products come with a quality warranty against manufacturing defects.

- Foam mattresses: 2-year quality warranty

- Polyester fiber mattresses: 1-year quality warranty

Quality Issues:

- If products have manufacturing defects (material, workmanship, size discrepancy), we provide replacement or refund

- Quality issues must be reported within 7 days of receipt with photo evidence

Custom Orders:

- Custom size, color, logo products are non-returnable unless quality issues

- Please verify all specifications before confirming custom orders

Return Shipping:

- For quality issues: Return shipping cost borne by seller

- For non-quality reasons: Return shipping cost borne by buyer

Customer Service: Our dedicated after-sales team responds within 24 hours. Contact us for any questions or concerns about your order.

FAQ About Folding Mattress, Compressed Mattress and Mattress Supplier

Travel mattress applications include temporary staffing housing, field operations, and mobile medical facilities where rapid setup and teardown are essential requirements.

For wholesale mattress orders, volume pricing tiers apply based on total quantity. Wholesale customers also benefit from priority production scheduling, customized packaging options, and dedicated account management support throughout the procurement process.

Additional Sourcing Questions

International buyers often ask about our wholesale folding mattresses china pricing, bulk compressed foam mattresses availability, emergency relief mattress supplier capabilities, dormitory mattress manufacturer certifications, waterproof hospital bed mattress specifications, and military barracks mattress wholesale minimum order quantities. Our team provides detailed quotations and product specifications for all these categories within 24 hours of inquiry.

Common Questions About Wholesale Mattress Sourcing

• As a leading folding mattress manufacturer and bulk mattress supplier from China
• we frequently receive questions from international buyers sourcing wholesale emergency mattresses
• bulk dormitory mattresses
• and institutional mattress orders. Below are answers to the most commonly asked questions about our folding foam mattress wholesale program. compressed mattress for emergency relief
• bulk emergency relief mattresses
• military grade foam mattress options
• hospital waterproof mattress supplier capabilities
• student dormitory mattress factory production
• vacuum compressed mattress export procedures
• OEM custom logo mattress services
• cheap bulk mattresses for sale
• durable institutional mattress specifications
• and fire retardant mattress wholesale options

Browse below for detailed answers to product, ordering, logistics, and after-sales questions:

FAQ Categories

Product Questions: Material, thickness, density, size, fabric, lifespan, comfort

Order Questions: MOQ, custom options, logo printing, samples, payment terms

Logistics Questions: Production time, shipping methods, loading capacity, delivery time

After-sales Questions: Quality issues, returns, warranties, customer service

Browse below for detailed answers to frequently asked questions

How long does a compressed mattress take to fully expand?

Mostcompressed mattresses expand within 24-48 hours after opening. Recovery time depends on foam density, ambient temperature, and how long the mattress remained compressed. Cold environments may require additional time. Gentle manipulation and airing can help speed up the process.

Q: What is the minimum order quantity for folding mattresses?
Standard stock items have low minimum order quantities starting from carton-level orders. Custom branding, size modifications, and special packaging typically require 200-500 unit minimums depending on complexity. Contact our team for specific MOQ details based on your requirements.

Q: Can folding mattresses be used for long-term daily use?
Yes, high-densityfolding mattresses (35D and above) are suitable for regular daily use in dormitories, permanent housing, and medical facilities. Economy models (25D-30D) are designed for short-term emergency and occasional use. Select density based on expected usage duration.

Q: How should compressed mattresses be stored?
Storecompressed mattresses in cool, dry areas away from direct sunlight and extreme temperatures. Keep them in original sealed packaging until needed. Avoid placing heavy objects on compressed stock. Rotate inventory using first-in-first-out practices to ensure product freshness.

Q: Are custom sizes and thicknesses available?
Yes, we offer customization for mattress dimensions, thickness (5cm to 15cm), foam density, fabric color, and logo printing. Custom orders require advance planning and minimum quantity requirements. Provide your specifications and our team will confirm feasibility and pricing.

Q: What is the difference between three-fold and roll-compressed mattresses?
Three-fold mattresses fold into three sections (Z-fold) and are ready to use instantly when unfolded. They are thicker relative to their folded size and ideal for fast deployment.
Roll-compressed mattresses are vacuum-sealed into a tight roll, achieving a much smaller compressed volume (about 1/6 of open size) but require 24–48 hours to expand to full thickness after opening. Choose three-fold for immediate-use scenarios and roll-compressed when transport space is the top priority.
Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

Q: How long does a compressed mattress take to expand fully?
High-density roll-compressed mattresses expand to about 80% of full thickness within 2 hours of opening, and reach 98–100% thickness within 24–48 hours. Three-fold mattresses are ready to use immediately — minor fold marks disappear within 1–2 hours.
We recommend airing out roll-compressed mattresses for 24 hours before first use. A slight new foam odour is normal and dissipates within 48 hours in a well-ventilated area.

Q: Can the mattress cover be removed and washed?
Yes. Moisture-resistant, dormitory and high-density models come with removable zip covers. Machine wash cold (30°C) on gentle cycle, air dry.
Do not bleach, iron or tumble dry. The three-fold relief model has a fixed Oxford cloth cover (not removable) — wipe clean with damp cloth. Custom vinyl covers for medical environments are also available and can be disinfected with standard cleaning solutions.

Q: Are these mattresses fire retardant?
Standard models use regular foam and cover fabric. Fire-retardant options are available: CA117 ( standard), BS7177 (British standard) and GB8410 (China standard) treated covers and foam.
Fire-retardant treatment may add to cost and project timeline. Specify the required standard and destination market when requesting a quotation. Test reports are provided with certified orders.

Q: How much space do compressed mattresses save in shipping?
Three-fold mattresses reduce volume by approximately 60–significant compared to flat non-folding mattresses. Roll-compressed high-density mattresses achieve the highest compression ratio — approximately 1/6 of the open volume, saving up to 83% of shipping space.
For a 500-mattress emergency order, the total shipment volume is approximately 11.7 m³, which is about 42% of a standard 20-foot container. This significant space saving directly reduces per-unit transport cost.
Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

Q: Can I customise the size to fit our specific bed frames?
Yes. Custom open dimensions are available to fit specific bed frames, cots, shelter layouts or institutional requirements.
Common custom sizes include 180×60 cm (narrow single), 195×85 cm (large single), and 200×100 cm (extra-wide). Custom sizes require a minimum order quantity and may add 3–5 working days to project timeline. Provide your bed frame inner dimensions and we will recommend the top mattress size.

Q: What is the weight capacity of these mattresses?
Weight capacity by type: three-fold relief (25D, 5cm) — up to 120 kg (265 lb); dormitory (28D, 6cm) — up to 130 kg (287 lb); moisture-resistant (30D, 8cm) — up to 150 kg (330 lb); high-density compressed (35–40D, 10cm) — up to 150 kg (330 lb).
These are recommended maximum weights for comfortable use and long mattress lifespan. Heavier users should choose higher density and thicker models for top support and durability.

Q: How should I inspect a bulk shipment of mattresses?
Upon receipt: (1) Check carton count against packing list. (2) Open 2–3 cartons from different positions in the shipment. (3) Unfold/unroll each mattress and check dimensions (length, width, thickness), weight, cover condition (no tears, zip works), and foam condition (no deep cracks, no permanent deformation).
(4) For roll-compressed mattresses, keep 1–2 samples for 72 hours and verify they reach full thickness. (5) Report any discrepancies within 7 days of receipt with photos, carton numbers and batch numbers. Our quality team will resolve verified issues promptly.

Q: Can I order a sample before placing a bulk order?
Yes, sample evaluation is available for all four mattress types. Samples help you verify foam density, cover material, thickness, folding mechanism and overall quality before committing to a bulk order.
Sample project timeline is typically 3–7 working days. Contact us with the specific model and quantity needed, and we will arrange sample shipment. Sample specifications and bulk production specifications are maintained consistently to avoid deviation.
Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

Q: Can mattresses be consolidated with other emergency supplies in one shipment?
Yes. We regularly consolidate mattress orders with sleeping bags, blankets, bedding sets, tents, folding beds and emergency kits into one shipment.
Each product type is specified, packed and documented separately, then combined on pallets or in a container.
Consolidation reduces total freight cost and simplifies receiving for aid organisations and institutional buyers. Provide your full product list and quantities, and we will prepare a consolidated packing plan with total weight, volume and container loading estimate.

Q: What is the typical project timeline for a bulk order?
Standard models (standard sizes, standard colours, no customisation): 7–15 working days from order confirmation. Custom LOGO, custom colour or custom packaging: 15–25 working days. Custom sizes or special foam densities: add 3–5 working days.
Large orders (5,000+ mattresses) may require additional production time — confirmed at quotation stage. All project timelines are estimates subject to final contract confirmation and current production schedule. Rush orders can be discussed based on production facility capacity.

Q: Are the foam and packaging materials environmentally friendly?
Our polyurethane foam can be recycled at facilities that accept foam recycling. We offer CertiPUR-US certified foam option which is made without ozone depleters, heavy metals, formaldehyde and phthalates, with low VOC emissions. Cover fabrics: OEKO-TEX Standard 100 certified option available.

Packaging: 5-ply corrugated cartons are recyclable. Vacuum compression bags are PA+PE plastic — recyclable where plastic film recycling facilities exist. We continuously work to reduce packaging material usage while maintaining product protection during transport.

Product specifications and application details vary by model. Contact our team for specific recommendations based on your usage requirements and budget constraints.

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